Update on Rudder ........
Update on Rudder ........
Just bringing this thread back to the top and adding a bit of an update.
Its now April 6th 2011 the seasons nearly started ........................
Was down at the boat last weekend and ran up the engine turned the prop warmed everything up ...... but, I could feel a little "unbalance" somewhere. Didn't take long to make the decision, after lifting the rear seatbox to wiew top of rudder it could be seen to be vibrating "just a little too much" .... so, no choice really, time for a fix.
I`ve spent the last 5 or 6 months trying to get an answer from Ocqueteau or dealers about this particular problem as in do you have a spares kit? how much? and when can I have it? but always with delays and never an answer, however time had overtaken me and it was time to take the bull by the horns ... remove the old and simply make new... (or miss the start of the season) I`ll worry about how when I get the old bearings out.
Inspection from above showed me that the top bearing was made of white delrin so I expect the bottom would be the same.
Delrin being a good all round material for water laden parts with a low water absobtion rate of 0.9% by volume and good frictionless properties.
(water absorbtion meant that I had to turn the new bearings with an oversize bore to allow it to tighten up (oversize by 0.18mm on a 30mm shaft)
So there it was Tuesday morning Slinky Lifted out and set on blocks (lifted with a minimum of 500mm below the rudder to the ground to allow me to drop out.
First was the removal of the skeg (again to allow rudder to drop) this I had expected to be difficult as it is held on by 2 stainless steel M12 bolts which have never seen the light of day and have 10 years of antifoul over the top ................. after chipping the anti foul away I sprayed with plus gas left for 30 mins then set about with a ring spanner and a socket ... surprisingly Nee Bother ....

At this point by the way I could wobble the rudder sideways some 6mm in the tube.
Next was removal of the steering gear at the top end and the main thrust retainer ... again, surprisingly nee bother at all

At this point the rudder should have been dropping to the block of wood below however it still took a little bit of pursuation from above ... this I later found to be due to the top bearing being still a very good fit.
After finally persuading the rudder down and out from underneath the real reason for the loosness could be seen ................................
not a problem with wear, just one of design..... The top bearing as can be seen below is capped, this cap forms the thrust washer and bearing all in one and ensures the bearing stays at the top of the tube.
(The tube by the way I now can see is parallel with no recess in the ends for the bearings)
The lower bearing had (i believe) been simply glued/glassed/silicon in place which had released and the lower bearing had risen up the shaft/tube to sit just underneath the upper bearing thus no lower bearing was there, hence the slop.
The fix ....
The top bearing was fine and ok to re use, the lower bearing although fine on size I discarded and made a new one with similar dimensions (but allowing for water retention) and added a capped head making it captive.
likewise I c/bored the nylon66 rudder cap to accomodate this to ensure all working lengths remained the same.
Fitted back together with water resistant grease on the rudder shaft and a smear of silicon on the od of the bearings to take up any gap and allow for any expansion.
All fit fine with rudder turning freely and no slop side to side
(I Hope I got the allowances right

)
by the way apart from lift out costs etc the delrin cost £20 (although I used only 20% of it) and now eventually I have prices for new parts (at old design) approx £200 plus VAT Plus delivery (of 2 weeks) from France
Just the anti foul to do this weekend and then it's get out there time .........
just a few pics to explain
At Lift out the top of rudder with anti-fouled nylon66 cap (difficult to see anything past this so its all in the dark from here on .... )
The original old set of bearings after removal
My Trusty Mini Lathe ...........
The aftermath of bearing manufacture
Old Bottom bearing and New Bottom bearing with cap
The new bottom bearing into the now counterbored Nylon Cap
The new set ....
Fully assembled and skeg replaced .... ready for anti-foul
I hope this helps any prospective bearing changes anyone may have , It's really not too much bother ....
Mark ..... I did think of adding a pintle bearing on the skeg at this point in time but since there was not really any serious wear then I though any support I gained may be lost in the difficulty of aligning an end bearing (my mini lathe just wouldnt spin the rudder shaft

)
cheers
norm